High-Speed Cap Moulding Machine
It is applicable for cap production from thermoforming plastics (PP,PE,etc) , its rotating design ensures continuous cap production and no injection time, so yield greatly increased.
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Advanced Plastic Cap Manufacturing Solutions for High-Volume Production
Shharda Pet India Pvt. Ltd. is a trusted manufacturer of High-Speed Cap Moulding Machines in India, offering advanced solutions for producing high-quality plastic caps and closures with exceptional precision and efficiency. Designed for continuous, high-volume manufacturing, our machines help businesses achieve faster production cycles, superior product consistency, and reduced operating costs.
Our High-Speed Cap Moulding Machines are engineered using modern injection moulding technology, making them ideal for manufacturing caps and closures used in packaged drinking water bottles, beverages, pharmaceuticals, edible oils, cosmetics, household products, chemicals, and other packaging applications.
Built with precision engineering, intelligent automation, and energy-efficient components, our machines provide reliable long-term performance while ensuring consistent cap quality that meets industry standards.
What is a High-Speed Cap Moulding Machine?
A High-Speed Cap Moulding Machine is an advanced injection moulding system designed to manufacture plastic bottle caps and closures by injecting molten plastic material into precision-engineered moulds under controlled pressure and temperature.
The machine automates the complete moulding process, including material plasticizing, injection, cooling, mould opening, and product ejection. This ensures every cap is manufactured with accurate dimensions, excellent thread quality, and consistent sealing performance.
Whether producing screw caps, flip-top caps, tamper-evident closures, or custom-designed bottle caps, our machines deliver outstanding production efficiency and repeatable quality for a wide range of industries.
How Does a High-Speed Cap Moulding Machine works?
The machine adopts continuous compression molding hydraulic press for plastic cap manufacturing via the extrusion of dry-blend granulated compounds (i.e. HDPE, PP), metering, pelletting and insertion in the cavities to mould it into the final shape. The capacity of the machine depends heavily on compound properties and the geometry of the manufactured caps. Equipment Advantages:
- Intelligent PLC controlling system
- Human-machine interface, easy & stable operation
- Machine adopts world-class industry design and processing crafts,exquisite electrical configuration and superb assembling technology
- Easy computer operation realizes full-auto production from PP&PE resin to final caps.
- Rotation compressing cap molding offers shorter recycling time,high yielding and fine final caps, caps with no injection point and easy for cap logo printing
- Cap with high density, short change-over time for one color cap to another.
- Low energy consumption,output triples compared with the traditional cap injection molding machine
- Each cap mold is independently compressed, no runner scrap.
- Easy and low cost mold maintenance
- High efficiency, low price
| TYPE | MODEL | SPI-C36H | SPI-C24H | SPI-C16H | |
|---|---|---|---|---|---|
| Cap | Number of Cavity | 36cavities | 24cav ities | 16cavities | |
| Output | 28000-35000pcs/hr | 22000-25000pcs/hr | 11000-13000pcs/hr | ||
| Raw Material | PP/HDPE/LDPE/PTE | PP/HDPE/LDPE/ PTE | PP/HDPE/LDPE/ PTE | ||
| Diameter of Cap | 22-45mm | 22-45mm | 22-45mm | ||
| Height of Cap | 10-25mm | 10-25mm | 10-25mm | ||
| ELECTRICAL SYSTEM | Installation Power | 65kw | 55kw | 40kw | |
| Actual Power Consumption | 35-38kw | 25-28kw | 16-20kw | ||
| Power Supply (Three Phase.Five Wire) | 380V 50Hz | 380V 50Hz | 380V 50Hz | ||
| AIR SYSTEM | Operatating Pressure | 0.8Mpa | 0.8Mpa | 0.8Mpa | |
| Pressure Consuming | 1.0m3/hr | 1.0m3/hr | 1.0m3/hr | ||
| MACHINE | Machine dimension | 5.3x2. 15x2.65(m) | 4 .3x1.95x2.65(m) | 3.8x1.75x2.65(m) | |
| Machine weight | 7.0ton | 5.0ton | 3.8ton | ||
Industries We Serve
- Packaged drinking water Industry
- Mineral water Industry
- Carbonated soft drink Industry
- Juice and beverage Industry
- Edible oil Industry
- Pharmaceutical bottles Industry
- Cosmetic and personal care bottles Industry
- Household cleaning product bottles Industry
- Agrochemical and lubricant bottles Industry
The machine is capable of producing various types of plastic caps and closures in different sizes, designs, and specifications to meet diverse packaging requirements.
Benefits of Choosing Our High-Speed Cap Moulding Machine
Our machine is designed to improve production efficiency while delivering high-quality plastic caps for modern packaging applications.
- High-speed production with consistent output
- Accurate cap dimensions and excellent thread quality
- Reduced material wastage through precision moulding
- Energy-efficient operation with lower production costs
- Easy operation and quick mould changeover
- Reliable long-term performance
- Low maintenance requirements
- Suitable for manufacturing a wide range of plastic caps and closures
Frequently Asked Questions
Industries like beverages, pharmaceuticals, cosmetics, household products, and food packaging rely on these machines to produce caps and closures for their packaging needs.
Production capacity varies by model, but these machines can typically produce 24,000 to 72,000 caps per hour, depending on the mold cavities and cycle time.
Yes, these machines are capable of producing caps with intricate designs, logos, or embossments by utilizing customized molds.
Modern high-speed cap molding machines are equipped with energy-saving technologies such as servo-driven systems, reducing energy consumption compared to traditional hydraulic machines.
Maintenance involves regular inspection of molds, cleaning of components, lubrication of moving parts, and checking the performance of electrical and pneumatic systems to ensure smooth operation.
Yes. We provide complete installation assistance, operator training, preventive maintenance support, technical guidance, and genuine spare parts to ensure reliable machine operation.